Scouring Operations

The Operations Improvement Pyramid

SOPs alone won't stick without the right foundation. This framework connects goals, incentives, processes, and team culture into a single system — each layer supporting the ones above it.

Chadwick's Processing April 2026
Layer 1
Goals
What does success look like?
Layer 2
Incentives
Why would anyone change?
Layer 3
Processes
What do people actually do?
Layer 4
Team Environment
The foundation everything rests on

Click any layer to explore

1
Goals
Clear, measurable outcomes the business needs from this operation
Primary

Reduce litigation risk

Minimise exposure to employee claims by ensuring procedures are followed, documented, and the workforce is genuinely engaged — not just box-ticking.

Primary

Zero preventable accidents

Move from reactive compliance to a proactive safety culture. Hazards flagged before they cause harm, not after.

Secondary

Optimise throughput

Current baseline ~20 tons/day is consistently met. The question is what happens at 22-24 tons — where's the marginal value and can it fund incentives?

Secondary

Reduce staff turnover

Break the cycle of recruit → under-train → low confidence → leave. Retention saves recruitment cost and preserves experience on the floor.

"We just trust that people will come to work, do the job... but we can't rely on that. It comes from the environment we create."

— Rebecca Roberts
2
Incentives
The reasons people would actually change their behaviour
Currently broken

Production bonus

20 tons/day target is always hit. The bonus doesn't encourage or deter anything — it's become background noise. Needs recalibrating to reward marginal improvement.

To build

Value visibility

Connect the floor to the trading desk. When people see cost per kilo, contract value, and where their work goes, "churning random wool" becomes meaningful.

To build

Career progression

Competency framework with junior/mid/senior levels. Clear what "getting better at your job" actually means and how it's recognised.

To build

Marginal gain sharing

Map the economics of 22-24 tons/day with Paul. If increased throughput creates value, distribute some of it. Make the connection between effort and reward visible.

"It's stagnant — they always achieve it. So it doesn't really have the effect that we want it to. It doesn't encourage anything and it doesn't deter anything."

— Rebecca Roberts, on the current bonus scheme
3
Processes
SOPs, handovers, and digital tools — the mechanics of how work gets done
To map

Level 5 SOPs

Scouring operations need procedure-level granularity — exact steps, exact fields, exact sequence. More prescriptive than trading because the work is physical and safety-critical.

To map

Shift handovers

Supervisors hand over but operatives don't. Each department needs its own handover — what was done, what's outstanding, what to watch for.

To design

Daily standups

Replace the absence of goal-setting with a short start-of-shift check-in. What are we doing, why, and what does good look like today?

To design

Digital platform

Digital tools on the floor for standup check-offs, metrics visibility, and minimal-input data capture. Built into the same data platform as trading — one operational view for the board.

Key constraint

Digital must be introduced gradually

Staff are suspicious of monitoring. The CD player → smartphone principle applies: introduce changes one at a time so they become normal before the next one arrives. Introduce digital that helps them, not digital that watches them.

4
Team Environment
The foundation — without this, nothing above it holds
Principle

Team of teams

The 10-person shift owns collective delivery, not individual tasks. Specialisms exist within the team, but the team is responsible for outcomes — not individuals for roles.

Principle

Principles over rules

Management filters intent down; teams execute on shared principles, not rigid instructions. The "that's not my job" mentality dies when the team owns the goal.

Lever

Champion advocates

One supervisor is already itching for change. Empower her to lead — give her visibility and the authority to act. Use her energy to create momentum from the inside.

Lever

Environment as signal

Cleanliness, tidiness, and visible care reflect how people feel about their workplace. The goal isn't to tell people to tidy up — it's to create conditions where they want to.

"It'd be like putting a fruit bowl out for your kids and hoping that each day they take one more piece of fruit."

— Rebecca Roberts
How the layers connect
Team
People feel part of something. Collective ownership replaces "not my job".
Processes
SOPs become natural — followed because people care, not because they're forced.
Incentives
Effort connects to reward. People see the value of what they produce.
Goals
Accidents fall, throughput rises, claims disappear, morale improves.
Critical insight

The new scouring equipment is the forcing function

In a few months the new scour arrives. That frees the supervisor to actually supervise. If the cultural and process groundwork is done by then, the new equipment amplifies everything. If it isn't, you get the same complacent culture with better machinery.

Next steps

Immediate actions to build out each layer of the pyramid

Define metrics

Build the operations equivalent of the ROCE metrics tree for the scouring side

Done — review

Map throughput value

Discuss marginal gains of 22-24 tons/day with Paul — where value is created and how to share it

Next week

Process map scouring

As-is process across feeding, scouring, and packing — down to Level 5 procedures

Site visit

Analyse feedback forms

Group the 35 feedback forms into affinity-mapped workstreams with Rebecca

Site visit